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In the fabrication industry there is a wide range of different types of fabrication. The actual structural steel fabrication follows a process, using sophisticated and powerful machinery for the cutting, folding, casting, forging, machining, shearing, punching, stamping, bending, shaping, rolling, drilling and welding are the most common types of fabrication that are performed during the manufacturing process of the steel components like: Tanks, Boilers, Pressure Vessels, Heat Exchangers, Piping Structures, Column, Stress Beams and etc.

Types of Fabrications

• Metal Fabrication
• Steel Fabrication
• Mild Steel Fabrication
• Stainless Steel Fabrication
• Aluminium Fabrication
• Steel Staircase Fabrication
• Structural Steel Fabrication
• Steel Beam Fabrication
• Sheet Metal Fabrication

Types of Fabrication Processes

Cutting: Cutting involves splitting or cutting the metal material down into smaller sections. When creating large scale fabrication cutting may be used to create the desired sections. Large sheets of metal will be cut down into either halves or thirds before being shaped however, pre shaped metals may also use the cutting process. This can be done through advancements in technology and cutting tools including water jet cutting, laser cutting, CNC (computer numerical computer) cutting machines.

Forming: Forming is a common metal fabrication process to create a shape or a fold in the metal material. The process involves manipulating the piece of metal forming a bend that is usually done at a 90-degree angle. Forming requires high tech equipment to form shapes in the metal such as CNC press brakes or rolling machines.

Punching: Punching is the process of creating holes in metal work pieces by punching them in using specific machinery. Using metal sheets, the punching device will cut and punch desired shapes or holes on the flat surface of the metal. This can be done using CNC Turret Punch Machines for large scale fabrication. Smaller hand powered punching devices may be used for small scale fabrication.

Shearing: Shearing is a similar process to cutting. It involves removing unwanted material or excess metal material by trimming it in one long cut. One long straight cut is achieved by having two blades: One above the piece of metal and one below the metal. It is the perfect tool for cutting smaller lengths or different shape materials as the as the blades are able to be mounted at angles.

Stamping: Another fabrication process that is common and similar to punching. Unlike punching, Stamping will create an indentation as opposed to punching a hole in the metal. Stamping is done to create letters, shapes or images into a sheet of metal. Stamping machines are often used for coining and four slide forming.

Welding: Welding is probably the most popular fabrication procedure used. Welding involves joining multiple pieces metal together through heat and pressure. The welding process can be used for different types of metal to create any shapes and sizes. The most popular types of welding are MIG and TIG welding, stick or arc welding and spot and stud welding.

MIG (Metal Inert Gas) Welding and TIG (Tungsten Inert Gas) Welding are two of the most common welding procedures used for many fabrication projects for all industry needs including the construction industry (Oil & Gas / Shipbuilding / Metal Fabrication / Manufacturing industries).

Machining: Machining is the process of removing unwanted material from the metal by shaping it. This is commonly done using CNC Machining to ensure the measurements are precise.